power relay pk2 (tht ?thr) pcb relays single relays catalog 1308028-2 revised 3-2008 all specifications subject to change. consult tyco electronics for latest specifications. 134 features 60% volume reduced power k at increased performance pcb area requirements minimized by 50% to only 293 mm 2 size optimized to l x w x h (mm) 18.3 x 16 x 15.9 limiting continuous current 40 a maximum switch on current 200 a increased ambient temperature 105? design allows highest reliability high shock and vibration resistance wave (tht) and reflow (thr/pin-in-paste) solderable versions for latching (bistable) version refer to power relay pk2 latching typical applications abs control blower fans cooling fan engine control fuel pump glow plug hazard warning signal switched power supply please contact tyco electronics for relay application support. design elv/rohs/weee compliant tht: sealed type washable thr: sealed type open vent hole weight approx. 11 g (0.39 oz.) nominal voltage 12 v terminals pcb terminals for assembly on printed circuit boards conditions all parametric, environmental and endurance tests are performed according to eia standard rs-407-a at standard test conditions unless otherwise noted: 23? ambient temperature, 20 - 50% rh, 998.9 ?3.9 hpa. for general storage and processing recommendations please refer to our application notes and especially to storage in the ?lossary page 23 or at http://relays.tycoelectronics.com/ appnotes/ 201_c-r_3d3 disclaimer all technical performance data apply to the relay as such, specific conditions of the individual application are not considered. please always check the suitability of the relay for your intended purpose. we do not assume any responsibility or liability for not complying herewith. we recommend to com plete our questionnaire and to request our technical service. any responsibility for the application of the product remains with the customer only. all specifications a re subject to change without notification. all rights of tyco electronics are reserved. 03a-pcb_single_p_105-161_1.qxd 17.03.2008 17:42 uhr seite 134
power relay pk2 (tht ?thr) pcb relays single relays catalog 1308028-2 revised 3-2008 all specifications subject to change. consult tyco electronics for latest specifications. 135 201c_vt1 201c_dd2 201c_dd1 view of the terminals (bottom view) dimensional drawing *) additional tin tops max. 1 mm remark: positional tolerances according to din en iso 5458 **) without tinning (hop dip) 03a-pcb_single_p_105-161_1.qxd 17.03.2008 17:42 uhr seite 135
power relay pk2 (tht ?thr) pcb relays single relays catalog 1308028-2 revised 3-2008 all specifications subject to change. consult tyco electronics for latest specifications. 136 contact data typical areas of application resistive/inductive/capacitive load contact configuration 1 make contact/ 1 form a circuit symbol (see also pin assignment) rated voltage 12 v rated current 1) at 33 a limiting continuous current 1) 23? 40 a 85? 33 a 105? 22 a contact material silver based max. switching voltage/power see load limit curve max. switching current 2) on 200 a off 40 a min. recommended load 3) 1 a at 5 v voltage drop at 10 a (initial) no contact typ. 30 mv, 300 mv max. mechanical endurance (without load) > 2 x 10 6 operations examples of electrical endurance inductive load: > 1 x 10 5 operations, 60 a on/35 a 0ff, l = 0.5 mh at cyclic temperature ?0/+23/+85? resistive load: > 1 x 10 5 operations, 40 a on/40 a 0ff and 13.5 v; 120 ms - on/4880 ms - off capacitive load : > 1 x 10 5 operations, 200 a on/20 a 0ff max. switching rate at nominal load 6 operations per minute (0.1 hz) 1) measured on 70 mm x 70 mm x 1.5 mm epoxy pcb fr4 with 52 cm 2 (double layer 140 m thick) copper area. 2) the values apply to a resistive or inductive load with suitable spark suppression and at maximum 13.5 v for 12 v load voltages. 3) see chapter diagnostics of relays in our application notes page 31 or consult the internet at http://relays.tycoelectronics.com /appnotes/ 5 (+) 4 (-) load limit curve 201c_llc3 load limit curve ^ = safe shutdown, no stationary arc/make contact 03a-pcb_single_p_105-161_1.qxd 17.03.2008 17:42 uhr seite 136
power relay pk2 (tht ?thr) pcb relays single relays catalog 1308028-2 revised 3-2008 all specifications subject to change. consult tyco electronics for latest specifications. 137 circuit diagram 1 make contact/1 form a 5(+) 4(-) 2(+) 1(-) 201c_pa2 coil data available for nominal voltages 12 v nominal power consumption of the unsuppressed coil at nominal voltage (monostable) 0.8 w test voltage winding/contact 500 vac rms maximum ambient temperature range 1) ?0 to +105? operate time at nominal voltage typ. 3 ms release time at nominal voltage 2) typ. 1.5 ms 1) see also operating voltage range diagram. 2) for unsuppressed relay coil. note: a low resistive suppression device in parallel to the relay coil increases the release time and reduces the lifetime caused by increased erosion and/or higher risk of contact tack welding (monostable version only). operating voltage range 201c_ovr1 does not take into account the temperature rise due to the contact current e = pre-energization 03a-pcb_single_p_105-161_1.qxd 17.03.2008 17:42 uhr seite 137
power relay pk2 (tht ?thr) pcb relays single relays catalog 1308028-2 revised 3-2008 all specifications subject to change. consult tyco electronics for latest specifications. 138 environmental conditions temperature range, storage refer to storage in the ?lossary catalog page 23 or http://relays.tycoelectronics.com/appnotes/ test relevant standard testing as per dimension comments cold storage iec 68-2-1 1000 h ?0? dry heat iec 68-2-2 ba 1000 h 125? thermal shock 1) iec 68-2-14 na 1000 cycles ?0/+125? dwell time 15 min vibration resistance iec 68-2-6 (sine pulse form) 30 - 440 hz no change in the > 20 g switching state > 10 s shock resistance iec 68-2-27 (half sine form single pulses) 6 ms >30 g open contact will not close > 10 s 11 ms > 100 g closed contact will not open > 10 s solderability hot dip 5 s aging 3 (4 h/155?) tht iec 68-2-20 ta, method 1 215? for leaded process (tm = 183?) thr iec 68-2-58 245? for pb-free process (tm = 217?) resistance to soldering heat hot dip 10 s with thermal screen tht iec 68-2-20 tb, method 1a 260? thr iec 68-2-58 260? preheating min 130? sealing tht iec 68-2-17 qc, method 2 1 min/70? thr open vent hole 1) only storage. coil versions coil data rated coil coil resistance must must allowable overdrive 1) for voltage ?0% operate voltage release voltage voltage (v) pk2 ?tht/thr (v) ( ) (v) (v) at 23? at 105? v23201-***01-**** 12 176 6.9 2) 1.5 27 17 v23201-***05-**** 12 176 6.9 2) 1.5 27 17 1) allowable overdrive is stated with no load applied and minimum coil resistance. part numbers (see table below for coil data) contact contact enclosure soldering relay description part number arrangement material technology v23201-c1001-a502 5-1414782-7 form a silver based sealed tht V23201-R1005-A502 6-1414932-3 form a silver based open vent hole thr ordering information standard delivery packs (orders in multiples of delivery pack) pk2 ?tht/thr: 600 pieces 03a-pcb_single_p_105-161_1.qxd 17.03.2008 17:42 uhr seite 138
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